Showing posts with label Carbon fiber Frame building. Show all posts
Showing posts with label Carbon fiber Frame building. Show all posts

Wednesday, May 20, 2009

Windy Wednesday

Today was WINDY! but the good thing about Cedar Falls, is that the bike trails next to the river are pretty much out of the wind. I did the today's interval workout on the roads in George Wyth Park, that was pretty much out of the wind too. Anyway, the workout was a pyramid interval at Maximum intensity 10 seconds on 10 off, increases by 10 seconds up to 1 minute on with a minute of rest and back down. It sure felt like Maximum effort, but my heart rate was not anywhere near max. I am thinking that even with the 1 minute interval my heart did not have time to catch up to the effort:

Wednesday"s Pyramid Intervals

I the frame building front, I am starting to layup the carbon fiber with some 4.7 oz. unidirectional CF cloth. I started with some of the trickier odd shaped places like the bottom bracket area, and the junction of the top tube and down tube. It took me 4 pieces of CF and quite a bit of experimenting with a paper patterns to get the Bottom Bracket area covered. I might have a little too much overlap, but I think a little extra material down near the cranks will be a good thing!

I am getting pretty good at poking holes in electrical tape to let the excess resin out when I wrap the CF to compress it. I am thinking I should order a case of electrical tape because I am going to use a lot of it!

Tuesday, May 5, 2009

Hills and the End of the Academic Year

Well, classes are over and we are in finals at UNI. That made our favorite hill on Walnut street a little less predictable than usual in terms of traffic. For me it was sort of a physical and mental workout where you had to be watching as you were exerting. We did 5 on Walnut Street and then, actually I only did 4 I had a flat and had to catch up after I got it changed. Then we moved over to Lookout hill and did 12x30 second more. Here is a link to my training data for today: Tuesday's workout

In between meetings and everything else today I finally got the foam core for my bike frame on the jig! Now I have a bunch of fixed attachment points so the places where I need to do some more straightening and fairing are really obvious. So far so Good!

Tuesday, April 28, 2009

Back to the Intensity

I had planned to do the Ironman century ride yesterday, but the weather was cold, wet, and windy so Kathy and I stayed home.

As of today our training plan has us back into the intervals. Doug joined Kat, John and I today we started with 5x15 second max effort intervals into the wind, then 5x15 on the Walnut street hill, then 2 5x15 sets on Lookout hill. That makes 20. The thing about these short intervals is that it can be hard for me to mentally push myself to max effort when I am a little less than completely motivated (as was the case today), and they are so short a pulse monitor does not really give much of an indication of effort the way it does with a longer interval.
John and Doug

On the frame building front, I am continuing to fair and pull the foam into shape. The other home build CF frames I have seen have straight chain and seat stays. In this design they are bent. I cut them to shape but needed to find a way to make them both symmetrical and bring them to the right curve. To do this I laminated a 3/4" strip of 4 oz S-cloth (lightweight, fiberglass) to the inside of the chain stay, and them used blocks to push them into a wooden form that I cut to the right curve.

After the Resin set, it looks like this worked!! Now I will haveto repeat this with the seat stays.